FAQs

Frequently Asked Questions

Embroidered patches use tight, flat thread stitches that capture fine details and small text. Chenille patches, by contrast, use looped yarn that stands up from the surface, creating a soft, three-dimensional feel. Chenille suits bold letters and shapes, while embroidery suits detailed logos.

Embroidered patches use raised thread stitching that gives texture and a traditional look, while woven patches use finer thread that lays flatter and captures small text or detailed logos more accurately. Your choice depends on whether your design needs texture or fine detail.

A jacket back covers more fabric than a left chest logo, so it needs different stitch density, underlay, and hooping. Left chest designs sit on a small, flat panel and use one small hoop, while a full jacket back needs a larger hoop or multi-hooping.

We do not enforce a strict minimum, so you can order a small batch of samples or a large bulk patch order for your entire team. Smaller orders may cost more per patch since setup costs are spread across fewer units, but we still fill orders of any size.

Most left-chest patches measure between 3 and 3.5 inches wide, while sleeve patches usually fall between 2 and 3 inches. Back patches can reach 10 inches. If you feel unsure, tell us the placement, and we will recommend a size that fits your design.

Most letterman jacket chest letters measure between 6 and 8 inches tall, while sleeve numbers and activity icons usually run 3 to 5 inches. However, the right size depends on your jacket and placement. Share both with us, and we will recommend a fitting size.

Most blazer crests measure around three to four inches, which leaves enough space for clear lettering and raised detail. Smaller patches work for caps and lapels, but they need a simpler design. We review your artwork and recommend a size that keeps every element readable.

Jacket patches can be made in almost any size, from small two-inch emblems for a sleeve to large patches for jackets that cover most of the back panel. We digitize each size, since bigger designs need different stitch density than smaller ones to avoid puckering.

Woven and sublimated patches work best on t-shirts because they stay thin, light, and flexible. Thick embroidered patches can feel stiff on lightweight cotton and may cause puckering. For heavier tees, however, a small embroidered patch with a merrow border looks sharp and lasts well.